PLC Automation Services for Dairy & Beverage Industry
PLC Automation Services for Dairy & Beverage industries in Pune &
Service providers in Pune, Maharashtra
Falcon Automation is a prominent PLC automation services for dairy & beverage industry in
in Pune, and service providers in Pune, Maharashtra. Our Industrial automation solutions
provide process consistency, process control and improved hygiene. We deploy industrial-level PLC
architectures with field instruments to deliver reliable operations from
pasteurizers to filling and packaging areas. We provide you with a hygienically
designed processing environment for medium and large dairy and beverage plants, our
proven solutions are built for uptime, accuracy, long service life, and give you the
precise measurement you require at every point in your process.
What is PLC automation services for dairy & beverage industry in?
It refers to the application of programmable logic controllers to monitor, control, and
coordinate processing operations in dairy and beverage manufacturing. It enables precise
control over temperature, flow, timing, and sequencing of equipment, ensuring product
quality and optimized plant productivity across processing lines.
Types of PLC automation services for dairy & beverage industry
Being provider of PLC automation services for dairy & beverage industry in Pune, we
provide various types as follows:
Compact / Fixed PLCs It consists of single-box controllers
designed for limited I/O requirements, offering stable operation for isolated
tasks such as managing one pump, small conveyor system, or localized heating
control within processing units.
Modular PLCs It is structured as rack-based controllers with
expandable modules, supporting analogue and digital inputs and outputs, making
it suitable for multi-tank batching, blending systems, and synchronized
processing stages.
Integrated / Distributed Systems They will often be used
with a SCADA or HMI system to control an entire facility's processes, including
processing, bottling, labelling, and end-of-line packaging.
Technical Specifications
As PLC automation service providers for dairy & beverage industry in Pune, below is the
table showing the technical specifications.
Category
Specification Summary
Environmental Protection
Control panels & field devices with IP65 or higher for moisture, dust &
chemical washdown resistance
Enclosure Material
Corrosion-resistant Stainless Steel (SS) enclosures suitable for hygienic
food processing areas
Operating Conditions
Reliable performance up to 50°C, resistant to vibration & electromagnetic
interference
Power Supply
Industrial 24V DC control power converted from main line voltage
I/O Modules
Digital & Analog I/O for temperature, pressure, flow, pH, level sensors and
pumps, valves, motors
CPU & Memory
High-speed processors with sufficient memory for complex logic, recipes &
historical data storage
PLC Programming
IEC 61131-3 languages – Ladder Logic (LD), Function Block Diagram (FBD) &
Structured Text (ST)
Modbus TCP/IP, OPC UA, Profibus for PLC-to-MES and system integration
Functional Capabilities
S88-based batch control, automated CIP/SIP cycles & full batch traceability
Features of PLC automation services for dairy & beverage industry
As PLC automation services for dairy & beverage industry in Pune, Our service is designed
to offer the following benefits.
High-Accuracy Process Control Includes accurate timing, flow
and temperature control in all the processing lines, constant quality in all
product batches, and reliability ensuring Dairy Precision Automation.
Industrial-Grade Reliability It is ruggedized to withstand
vibration, moisture, and electrical noise and is used continuously and reliably
in dairy and beverage production equipment.
Flexible Expansion Capability It allows for the simple
addition of parallel input and output modules to the same system architecture,
allowing the user to grow their coverage.
Real-Time Monitoring Interface It allows operators to
visualize system parameters, alarms and process status, with the aim of allowing
more accurate decisions and reducing the response time.
Energy and Resource Optimization This reduces equipment
runtime and electricity usage through controlling load sequencing, thereby
preventing excessive water or electricity wastage.
Applications of PLC automation services for dairy & beverage
industry
Being PLC automation service providers for dairy & beverage industry in Pune, Our service
find wide usage in the following industries:
Pasteurization and Sterilization Lines It ensures strict
temperature control, automated hold times, and regulated flow sequencing,
enabling consistent microbial safety compliance and protecting sensory
attributes of milk and beverage products.
Automated Filling and Capping Systems It coordinates filling
valves, bottle indexing, and cap placement mechanisms, maintaining throughput
accuracy while preventing spillage and minimizing product loss.
CIP and Sanitation Control The system controls
cleaning-in-place operations by using programmable timing and chemical dosing to
meet the food production plant sanitation requirements.
Blending and Batch Processing Units It regulates dairy
Automation by ingredient dosing, agitator sequencing, and tank level control,
ensuring formulation accuracy while reducing operator dependency.
Packaging and Material Handling Lines It synchronizes
conveyors, sensors, and diverters, allowing smooth transfer of packed units,
minimizing jams, reducing downtime, and sustaining continuous production flow.
Why Choose Our PLC automation services for dairy & beverage
industry in Pune?
Process precision Our solutions deliver stable and accurate
control logic, enabling consistent quality output across every stage of dairy
and beverage production operations.
Scalable systems Our system architecture supports modular
expansion, which allows plants to grow without disrupting existing automation
frameworks.
Industry compliance Our automation logic follows industry
standards for hygienic manufacturing and operational safety requirements.
Falcon Automation
is a leading PLC automation services for dairy & beverage industry in
Pune, and service providers in Pune, Maharashtra. Our engineered automation solutions
deliver enhanced productivity through systems that maintain operational cleanliness and
provide reliable system access. We work to improve plant performance by building
reliable PLC systems and implementing real-time monitoring systems, and energy-saving
control methods. Our automation systems help dairy and beverage manufacturers maintain
product consistency and reduce downtime while providing reliable operational performance
through systems that offer endurance and adaptability. They track production
improvements. Contact
usto know more.
FAQ
They automate CIP systems and eliminate manual contamination risks.
They ensure consistent quality, regulatory compliance, and production efficiency.
Yes, the modular nature allows easy integration of additional modules and process
sections.
